INTRACOM DEFENSE ELECTRONICS is strategically positioned in the international defense Market as a high performance, flexible volume and low cost electronics manufacturer.

INTRACOM DEFENSE ELECTRONICS' manufacturing capabilities cover the entire spectrum of mass production operations: PCB assembly, wiring and cabling, mechanical assembly, testing (PCB continuity, In-Circuit, PBA functional, final product functional), final assembly and environmental testing (thermal cycling, vibration).

Existing production lines have been designed for optimum product flow. The equipment is laid out in two production plants.

The manufacturing flow is designed with critical control points, where the product and process is monitored and tested with computer assisted techniques for specification compliance and the reduction of rejections to PPM levels.

The company has acquired considerable expertise in achieving high quality with minimum cost by designing and selecting production techniques, product flow and transportation of the product in the shop floor.

The full operational functionality and the reliability of every product are assured and validated through a series of testing and measurement procedures during the various phases of the production process. The company operates a competent and qualified Equipment Testing Unit equipped with proper industrial equipment of military standards, know-how and expertise. The Equipment Testing Unit further develops its own advanced and modern testing devices (Testers) to cover all the required inspection processes that are necessary for every manufactured product.

INTRACOM DEFENSE ELECTRONICS' production capability is continually supplemented and updated through the company's vigorous investment program that includes the purchase of new equipment and integrated planning-scheduling and shop floor control systems.

Automatic Insertion of Components

• Plated-through components
• Surface Mounted components
• Robotics/Odd components

CIM

• Integrated computerized environment of production support

Automatic Test & Inspection Equipment

• X-Ray 2D Inspection
• In-Circuit Testing
• Burn In Testing
• Functional Testing
• Final Testing

Printed Circuits Board Production

INTRACOM DEFENSE ELECTRONICS operates a Printed Circuit Boards Unit to meet the requirements for high standard and fast turn-around production of prototype boards and limited quantities of multilayer boards. The production meets the IPC-600 standard. The Unit has been also certified under the MIL-PRF-55110F specification that covers defense applications.

Product Industrialization

The process that leads to the commercial production of new products includes certain preliminary stages, such as the design of mechanical parts, the determination of structural element specifications, the compilation of required documentation, and the construction of testing equipment for products going into production. The company pays close attention to the modern design of new products by employing the services of industrial designers and architects.

Mechanical Prototype Construction

The development of reliable products requires the construction of a significant number of prototypes. By consistently testing these prototypes, compliance with design objectives can be verified and mechanical part malfunctions can be corrected before the product reaches the production phase. By utilizing precision-made prototypes the company can fully assess the products efficiency, quality, performance, durability and appropriate component fit.

INTRACOM DEFENSE ELECTRONICS utilises CAD systems interfaced with CNC machinery to produce exact mechanical prototypes covering construction requirements, such as advanced prototype die-casting and moulded sheet-metal parts.